(back to Table of Contents)

III. Methodology

Isothermal stress/strain behavior may be studied using the apparatus shown in Figure 3 (5). A series of weights is added to the pan, and the length of the band is measured with a ruler after each addition. The force is given by the total mass of the added weights plus the pan, clips, etc., all multiplied by the acceleration of gravity, 9.80665 m/s2 . To obtain the stress, the width and thickness of the unstressed band are measured with a calipers, and the force is divided by the calculated area. In the figure the band, string, etc. are surrounded by a condenser, which helps to keep air currents from disturbing the sample. If desired, the temperature may be controlled by means of the jacket and a circulating constant temperature bath.

This simple set-up is adequate for illustrative purposes, but in modern laboratories a Thermomechanical Analyzer, or TMA, is used for these types of investigations. This instrument measures the dimensional change as either the force on the sample or the temperature is varied. A schematic diagram of a TMA is shown in Figure 4a. The most important components are the furnace with associated temperature control circuitry and coolant reservoir for subamblent work, the probe, and the linear variable differential transformer (LVDT). In the TMA shown, the lower part of the probe is connected to a metal rod, which fits into the force coil assembly at the bottom. When current is passed through the coil, the probe applies a force to the sample. The metal rod also passes through the core of the LVDT. The voltage output of the LVDT depends on the vertical position of the metal rod, and this is determined by the elongation of the sample.

For use in the study of elastomer elongation the TMA must be equipped with a tension probe (Figure 4b) which allows the rubber band to be stretched by a controlled force. A typical instrument is capable of three general modes of operation: isothermal, in which the dimensional change is measured as the force is changed; isostress, with measurements of dimensional change at constant force as the temperature is varied; and isostrain, in which temperature is varied and the force needed to maintain a constant elongation is measured.

The data obtained in an isostrain experiment may be used to prepare a plot of force versus temperature, and the slope is equal to Equation 9 is used to calculate from the slope and the initial length of the sample between the probe clamps. The initial length may be measured with a calipers or a ruler, but this value is commonly obtained directly from the instrument. If so, the TMA's initial length measurement should be performed under minimal force load.

By suitable mathematical manipulations may be evaluated using the other TMA operational modes. The total differential, df, is given by

(32)

For a constant value of f, df is equal to zero, and is given by

(33)

The first of the two contributing terms, the derivative of the force with respect to the relative elongation, may be obtained from the slope of a plot of f versus for an isothermal experiment. Because of the nonlinear relationship of f and , the slope must be evaluated for the line tangent to the curve at a specified elongation. To evaluate , must be multiplied by the negative derivative of the relative elongation with respect to temperature at constant force. An isostress TMA experiment provides this derivative as the slope of a plot of relative elongation versus temperature. The value may also be evaluated from f vs plots at a series of constant temperatures. The corresponding to a specific force is obtained for each set of measurements; is the slope of a plot of these values versus temperature.

In this experiment both the TMA and the "weights and ruler" apparatus (hence-forth called the manual method) will be used to evaluate for a common rubber band.

(A 1/16" or 1/8" band seems to work adequately.) The data obtained from the isothermal measurements will also be used to calculate Young's modulus and to verify the predictions of the statistical mechanical model.

For these measurements, the TMA offers the obvious advantages of automated data acquisition and an on-line computer for the computations, as well as the capability of performing the isostress and isostrain experiments described above. However, the instrumentation may tend to be a black-box approach, and the simple apparatus helps students appreciate the measurements being made. Use of the manual method also has scientific merits. TMA's are designed for highly sensitive measurements of dimensional changes, and as a result, they have small overall elongation limits. Thus, the thermodynamic relationships cannot be observed over a wide range of values. By measuring the length with a ruler the students should be able to test the validity of equation 29 for relative elongations up to about 4, with curvature observed at higher 's due to the formation of crystallites in the polymer.

The materials for the manual set-up should be readily available in any laboratory. A bent wire gauze is an adequate pan, and a brass rod can be cut into short lengths to serve as weights (about 15 to 20 , five gram pieces for the rubber bands specified above). Fluid from a circulating constant temperature bath can be used to provide several isothermal sample temperatures. However, if a TMA is available, manual measurements at the ambient temperature should be sufficient for students to understand the fundamental concepts, and the TMA can be used for the remainder of the experiment.

Considering now the TMA measurements, isothermal force/elongation data are collected for several accessible temperatures (e.g., 10, 25, and 50 oC). The range of forces to be applied depends on the extension limits of the TMA and the cross-sectional area of the rubber band. In general, the force is varied to produce relative elongations from about 1.1 (10% elongation) to the maximum allowed by the instrument and/or sample. The temperature ramps for the isostress and isostrain experiments should cover at least the range of temperatures used for the isothermal work (i.e., 10 to 50 oC for the above example). For the later two modes of operation the band is initially strained to a relative elongation approximately in the middle of the elongation range observed in the isothermal sets. For the isostress work the force is fixed at the value needed to produce the desired strain at 25oC or a mid-range temperature. Then the sample is equilibrated at one end of the desired temperature range, prior to starting the ramp itself. The isostrain experiment is conducted in the same manner, but the elongation is held constant and the force is measured as the temperature is ramped

To the inexperienced user of Thermomechanical Analysis, the design of the various acquisition cycles may seem formidable, especially since the operating manuals are commonly written for engineering and materials applications. The author has designed specific instructions for use with the TMA shown in Figure 4, and and these may be found at the end of this document as an addendum

The cross-sectional area of the rubber band may be calculated from the width and thickness of the unstressed sample measured with a calipers. The dimensions should be measured at several locations on the band, and care must be taken not to close the jaws of the calipers too tightly. (These values should theoretically be obtained at each of the specified temperatures, but the effects of thermal expansion/contraction are expected to be very small over this temperature range). The unstressed length of the sample should be obtained prior to and after each experiment, if possible. The values will show some random fluctuation, but should not increase systematically with time.

Although the elongations of the rubber band itself are sizable, the variations with temperature of the length (isostress mode) or the force (isostrain mode) are very small, especially over the temperature range suggested in the previous paragraph. The TMA is capable of detecting these small effects, but there may still be considerable uncertainty in the final results. This is especially true of the isothermal data, for which a plot of versus T at a constant force must be prepared as part of the calculation of

Probably the most important source of experimental error is failure to allow the system to reach equilibrium. Typically an experiment is designed to equilibrate the rubber band at the designated initial conditions, and then to start the temperature or force ramp. It is essential that the rubber band be allowed to sit at the initial conditions for a sufficient length of time, because some relaxation will occur. The ramps themselves should be as slow as student laboratory time will allow (suggested rates are 1 to 2 oC/minute for temperature; 0.05 newton/minute for force). If possible, runs should be repeated and/or data should be collected using both ascending and descending ramps. For temperature ramps Flory has suggested that the sample be equilibrated initially at the highest temperature, with the descending changes first, followed by an ascending ramp back to the initial temperature. The author has also found that this procedure gives the most reproducible data.

Another major source of uncertainty is the rubber band itself. Students usually relate well to an experiment involving a consumer product, but, if possible, a crosslinked sample without fillers or other additives should be used.

IV. Safety

Unless the TMA is equipped with a mechanical cooling device, either liquid nitrogen or dry ice will be needed for subambient work and/or controlled cooling ramps. Students should be advised of the hazards of cryogenic materials, and they should wear suitable gloves and eye protection.

(back to Table of Contents)


This document originated from Professor Kathryn R. Williams

Copyright 1996 / Innovative Teaching Lab / 17.10.1996